3D printing solutions

As an innovative company within orthopaedics, Shapemakers is always looking for the best solutions to certain issues. One of these solutions is 3D printing of parts or of the entire end product.

3D printing of orthoses and prostheses opens up more possibilities in terms of production compared to the manual process. Certain structures, hinges and designs can be co-printed. This enables the manufacturer to create dynamic products.

3D printing in orthopaedics

3D printing has many applications in orthopaedics.

The process of 3D printing usually starts with taking a digital scan. Using specialised software that we provide, this scan can then be converted into a 3D model that can be printed.

The devices are then constructed layer by layer from the chosen material, resulting in a highly accurate and customised final product.

One of the biggest advantages of 3D printing in orthopaedics is that it allows for orthotics and prosthetics to create shoes that perfectly fit the patient's anatomy, reducing the risk of complications. Shapemakers has already developed a number of products using the best 3D printing techniques, such as the B&C Knee Brace and a brace.

There are several choices of materials and colours to 3D-Print in. Furthermore, product properties can be modified through post-processing. A small number of examples of these post-processing operations are Vapor smoothing, polishing and water-repellency. For each application, the optimal combination for both patient and manufacturer will be found in consultation.

As a supplier, we offer a product catalogue with a wide range of printing technologies and finishing options. Furthermore, other production techniques can of course be sought if required.

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What our customers have to say

Guido Shoes

(5)

"Since working with Shapemakers and scanning body parts instead of using plaster, our process has become on average a week faster. The... fit is noticeably better and more accurate, and in case of questions, Shapemakers is always readily available and willing to help. "

OIM Orthopaedics

(5)

"3D scanning allows us at OIM Orthopaedics to work faster, more efficiently and location-independently. With Shapemakers as a permanent partner in the... scanning and milling of orthopaedic instruments, we are taking a big step forward in quality and innovation. "

B&C Custom Bracing

(5)

"With B&C Custom Bracing's 3D printed knee brace, we are demonstrating how digital workflows make customisation scalable. Thanks to collaboration with... Shapemakers and Shapeshift 3D, we process a knee scan into a perfectly fitting design within minutes, without compromising on comfort, protection and freedom of movement. " "