Orthopaedic supplements

Orthopaedic supplements determine how an orthopaedic shoe functions. They add corrections, distribute pressure and compensate for what the foot position or gait pattern demands. This only works if the shape is exactly right. Shapemakers therefore produces customised supplements for shoe technology via 3D printing. Fast, durable and 100% according to design. 

What are orthopaedic supplements in shoe technology? 

Orthopaedic supplements are components that add corrections to orthopaedic shoes. They are in the sole, in the shoe interior or under the shoe. These include heel raises, longitudinal arch support, supination and pronation corrections, metatarsal rolls and compensations for leg length differences. 

Each application requires a specific shape, in a specific position and with a specific hardness. Each orthotic requires customisation. And with 3D-printed supplements based on your design, we at Shapemakers deliver that customisation. 

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Supplements from your digital design 

Orthopaedic supplements are produced based on a digital design. You design the supplement based on the patient's correction needs and that digital file is the starting point for our 3D printers. We then produce exactly what is in the file. Without deviations. 

That way, you get exactly the inlays you designed and no manual adjustments are needed after delivery. 

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Manual vs. digital production 

Manually built supplements stand or fall with the specialist's expertise and feel. This produces good work with an experienced orthopaedic shoe technician, but often gives less consistency in repeat orders or changing personnel. 

Digital manufacturing reduces that dependency and reduces the risk of variation. The shape is fixed in the file and the machine follows that file with high accuracy. That way, we ensure maximum reproducibility: the same order always gives the same result. Even months later. 

Full control over correction and shape 

Every dimension, every curve, every thickness you have recorded with your CAD/CAM software, you get back exactly in the final supplement. Nothing changes during production. 

And do you have a repeat order? The file is already there. You just resubmit it and the product that comes back is identical to the previous one. That is a promise that manual production cannot deliver. 

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Advantages of external manufacturing 

Outsourcing the production of your orthopaedic supplements has many advantages for your practice:

  • No investment in machinery or materials 
  • Production via milling or 3D printing, depending on the application 
  • Reliable and consistent output on every job 
  • Scalable without additional workload 
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From digital file to 3D-printed supplement 

You don't have to have your own equipment to offer quality supplements. Shapemakers takes care of the entire production process. You focus on the design and treatment of the patient and we do the rest. It goes as follows: 

  1. Delivery of digital design 
  2. Technical control of manufacturability 
  3. Production via milling or 3D printing 
  4. Quality control on form and size 
  5. Delivery: immediately ready for incorporation into the shoe 

Also have orthopaedic supplements produced by Shapemakers 

Submit your design file through our portal and we will mill or 3D print it. For a customised orthopaedic supplement with fast delivery times and all the support you need. Discover the possibilities for your practice now. 

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What our customers have to say

Guido Shoes

(5)

"Since working with Shapemakers and scanning body parts instead of using plaster, our process has become on average a week faster. The... fit is noticeably better and more accurate, and in case of questions, Shapemakers is always readily available and willing to help. "

OIM Orthopaedics

(5)

"3D scanning allows us at OIM Orthopaedics to work faster, more efficiently and location-independently. With Shapemakers as a permanent partner in the... scanning and milling of orthopaedic instruments, we are taking a big step forward in quality and innovation. "

B&C Custom Bracing

(5)

"With B&C Custom Bracing's 3D printed knee brace, we are demonstrating how digital workflows make customisation scalable. Thanks to collaboration with... Shapemakers and Shapeshift 3D, we process a knee scan into a perfectly fitting design within minutes, without compromising on comfort, protection and freedom of movement. " "

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Would you like to know more about our options in podiatry? Then feel free to contact us.

Already a customer, and already have an account? Then you can access our customer-friendly order portal. Here you can order yourself and keep an eye on the order status.