Workflow

After establishing the final design, the digital file is integrated with the Custom workflow. Hundreds of points in the digital model are linked to the A.I. software that customises the model based on a 3D scan, which we also call ''Morphing'. The A.I. is able to customise the model by recognising landmarks in the 3D scan itself. The software is written based on constraints that the model must meet. These constraints were discussed in earlier project steps. The software respects these constraints and will customise the model outside these rules.

3D scanning model for custom orthopaedics

Shapemakers

These constraints can include straps, hinge points, etc. By fixing these in the software, they will have the same properties at all times, allowing a standard size series to be created for this.

To keep control with the end user, a semi- or fully automated process can be chosen. In a semi-automated process, the user himself will have to go through a few more steps manually. These steps are tuned in advance based on the user's needs and requirements. In a fully automated process, the software will go through all the steps based on A.I.

Wearing comfort and sizing are also addressed during the workflow phase. By testing various prototypes, we will work together to achieve a perfect end result. When the workflow is completed, a perfectly fitting result will be generated time after time.

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Shapemakers

About Shapemakers

Shapemakers is pioneering the field of orthopaedic support with the 3D printing scoliosis/kyphosis brace. They believe that any improvement in this field contributes to an improved quality of life. With innovative techniques and customised designs, they offer a unique approach to scoliosis and kyphosis. Shapemakers, formerly known as OrthoShapes, has been a leader in orthopaedic digitisation since 2012. They focus on orthopaedics, sports and industry, offer customised solutions and strive to keep customers moving, preferably through collaboration.

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ZSM 4 July 2025 178
Custom solutions
Your reliable partner
More than 14 years of experience
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What our customers have to say

Guido Shoes

(5)

"Since working with Shapemakers and scanning body parts instead of using plaster, our process has become on average a week faster. The... fit is noticeably better and more accurate, and in case of questions, Shapemakers is always readily available and willing to help. "

OIM Orthopaedics

(5)

"3D scanning allows us at OIM Orthopaedics to work faster, more efficiently and location-independently. With Shapemakers as a permanent partner in the... scanning and milling of orthopaedic instruments, we are taking a big step forward in quality and innovation. "

B&C Custom Bracing

(5)

"With B&C Custom Bracing's 3D printed knee brace, we are demonstrating how digital workflows make customisation scalable. Thanks to collaboration with... Shapemakers and Shapeshift 3D, we process a knee scan into a perfectly fitting design within minutes, without compromising on comfort, protection and freedom of movement. " "

Talking opportunities

Feel free to contact us to see together what we can do for you.

Do you already have an account for ordering orthopaedic moulds and 3D prints? Then log in via our order portal.