3D-printed orthopedic corsets

Innovation in 3D-printed Orthopedic Corsets: Combining Sustainability and Comfort

In the world of orthopedics, 3D printing technology sets a new standard for patient care and sustainability. Shapemakers and its partner Create it REAL use this technology to produce high-quality orthopedic corsets. Together, we discuss the benefits of 3D-printed corsets, the unique software used, and the continuous efforts to make these products sustainable.

Advantages of 3D-Printed Corsets

3D-printed orthopedic corsets offer numerous advantages over traditional methods. Thanks to Create it REAL’s unique slicer software, these corsets can integrate rigid and flexible zones. This ensures an optimal balance between comfort and functionality, which is essential for patients who wear these corsets daily. Additionally, skinsafe polypropylene is used, offering the same finishing possibilities as sheet material, but is much lighter.

The Design and Production Process

The process of making a 3D-printed corset begins with an accurate scan, performed with 3D scanners such as the Shining3D Einstar or the M4D white light scanner. Next, the corset is designed in CAD/CAM software like QWADRA (Rodin4D) NEO. Create it REAL’s patented slicer software determines how the corset is printed, using colors to indicate the rigid and flexible zones. After printing, the corset is prepared according to the user’s specifications.

Shapemakers offers full support throughout the process and can also provide on-site production solutions, allowing companies to take production into their own hands.

Polypropylene and Hygiene

Another important feature of 3D-printed corsets is the use of polypropylene (PP), a recyclable thermoplastic polymer. This material is familiar to orthopedic workshops and easy to process. PP is not only durable but also offers excellent hygienic properties, such as washability and no dust production during manufacturing. This makes the material ideal for orthopedic applications requiring both durability and flexibility.

A Step into the Future

The integration of 3D printing technology in the production of orthopedic corsets offers unparalleled advantages in terms of comfort, functionality, and sustainability. Thanks to innovations like Create it REAL’s unique slicer software and circularity possibilities, these corsets can be produced more efficiently and cost-effectively while contributing to a more sustainable future.

For more information about the possibilities and applications of 3D-printed orthopedic corsets, please contact us.