Seating solutions - Seat orthoses & customised seating systems

No two people sit the same. Due to posture, condition and care needs, the variation is great and standard solutions fall short. A good seating solution is custom-made. Measured and designed for specific users and accurately produced. Shapemakers therefore supports the digital production of if seatingorthoses, seat shells and other customised seating systems. 

What are seating solutions in the mobility sector? 

Seating solutions are seating orthoses, seating shells and other customised positioning systems for wheelchairs, rehabilitation aids and long-term care. The aim of these solutions is to properly position the user, optimise pressure distribution and provide comfort. 

A customised seating solution ensures that a product really fits. For users who depend on a seating system on a daily and long-term basis, this is immediately noticeable

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Mobility Sedora orthosis

Customised seating orthoses and systems 

Body proportions vary from person to person. With spasticity, scoliosis, leg length differences or hypotonia, each patient brings their own concerns. Standard seating systems offer little room for individual adjustments. They fit an average. Not to a person. 

That's why at Shapemakers we go for customisation. That starts with an individual measurement and scan. The user's data forms the basis for a design. Corrections, pressure distribution and positioning are recorded in a digital model that is produced exactly as it is. That way, every user sits in his or her ideal seating position. 

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Full control over fit and support 

With digital production, you have full control over fit and support. You capture pressure points, pressure relief zones and the exact position of a side support all in a model that comes back exactly like this from the 3D printer. 

What you draw in is in the seating orthosis or recumbent orthosis. No deviations due to manual cutting or positioning. And also convenient: the model remains available. You simply resubmit it or adjust it specifically if the user grows or a system needs to be replaced. 

Advantages of digital manufacturing 

Faster turnaround time, less post-processing, consistent quality. But also less waste: digital production uses only the material that is needed. Less waste and no more large blocks of foam. And if the volume grows, production grows with it. Without needing extra people or machines. 

We mill & 3D-print your design 

Shapemakers produces components for seating solutions via CNC milling and 3D printing using soft foam for the upholstery and construction of seating systems and PIR for stiffer structural components. 

Milling is the preferred technique for larger, flat components and structural parts. The 3D printer is suitable for parts with more complex geometries and/or specific material properties. Shapemakers advises which technique best suits the design of your customised seating orthosis. 

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3D printed commemorative statues

From digital file to physical seating orthosis 

Not every seating solution provider has its own milling machines or 3D printers. And they don't need to. Shapemakers offers production capacity as an extension of your way of working. You design, we produce. It goes like this: 

  1. Delivery of scan or digital design 
  2. Digital correction and customer modelling 
  3. Technical preparation for production 
  4. Production via milling or 3D printing 
  5. Quality control and delivery 

 

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Also have a seating orthosis, seating shell or other seating solution made? 

Submit your digital design via our portal and we will take care of the rest. We connect seamlessly to your existing workflow or software and guide you through the first orders. You can often start right away. Choose reliable production, predictable delivery times and always someone who thinks along with you. 

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What our customers have to say

Guido Shoes

(5)

"Since working with Shapemakers and scanning body parts instead of using plaster, our process has become on average a week faster. The... fit is noticeably better and more accurate, and in case of questions, Shapemakers is always readily available and willing to help. "

OIM Orthopaedics

(5)

"3D scanning allows us at OIM Orthopaedics to work faster, more efficiently and location-independently. With Shapemakers as a permanent partner in the... scanning and milling of orthopaedic instruments, we are taking a big step forward in quality and innovation. "

B&C Custom Bracing

(5)

"With B&C Custom Bracing's 3D printed knee brace, we are demonstrating how digital workflows make customisation scalable. Thanks to collaboration with... Shapemakers and Shapeshift 3D, we process a knee scan into a perfectly fitting design within minutes, without compromising on comfort, protection and freedom of movement. " "

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Would you like to know more about our options in podiatry? Then feel free to contact us.

Already a customer, and already have an account? Then you can access our customer-friendly order portal. Here you can order yourself and keep an eye on the order status.